PARTOOL

HPC 5-axis viseHPC 5-axis vise: The vise from users for usersThe revolution in the field of 5-axis clamping technology.With the HPC 5-axis vise, a system has been developed that has been thought through from the ground up and adapted topractice, which meets the requirements of askilled worker. From tool-freequick change of clamping jaws to a clamping force of 50 kNno wishes remain unfulfilled. But what makes the HPC series so special?- Clamping jaw change without tools - in less than 5 seconds- Free (or flexible) positioning of the fixed jaw on the base railsowie is also available. flexible)as well as in the grid 20mm- Fully enclosed telescopic spindle with basic clamping stroke of 60mm andoptical end position control- Clamping range adjustment without tools - under 10 seconds- Clamping force loss-free clamping range of 10 - 1335 mm- High clamping forces of up to 50 kN. This eliminates the need for pre-testing.- Plane-parallel support surfaces- Störkonturoptimiert for 5-axis machining- Accessories / clamping jaws suitable for HPC and HECAccessories / clamping jaws suitable for für HPC and HECThe user-friendly screwless modular system promisesnot only extreme flexibility, but also ensures a reduction of theRüst times by up to 90%. This maximizes the spindle availability of themachining machine and significantlyreduces production costs.GeneralA fully enclosedtelescopic spindle acts as the center of the HEC 5-axis clamp,with which a maximum clamping force of 40 kN can be achieved. Thanks to the continuously adjustable clamping force, components can be clamped reliably without the need for time-consuming pre-testing,and a secure fixation of delicate parts is ensured without deforming them. The HEC 5-axis clamp owes its stability to its shape, which is adapted to theapplication load, and the individual components, which are matched to each other.Quick-change systemsThe clamping jaws can be changed and the clamping range extendedas usual without tools and in a matter of seconds.This ensures a loss-free clamping range.Variable fixed jawThe adjustable fixed jaw allows a relatively free positioning of the5-axis clamp and leaves almost allfreedoms in the design of the clamping situations.This allows, for example, a low alignment uncomplicatedset-up of several screw rods next to each other for clamping largercomponents. The plane-parallel support surfaces of the base jaw pairs, the use of parallel bars without restrictions is made possible.The hardened function surfaces ensure a reliable repeat accuracy.Basic rail systemDepending on the version, the basic rail system is already equipped in thestandard with a variety of interfaces.This makes them compatible without adaptation to the following systems: SMW:ZeroAct, APS 140; Schunk NSE; Lang Quick-Point 96; grid platesSpigot size; 50 mm.Clamping jaw accessoriesWith the versatile clamping jaw program (suitable for HPC and HEC)the HEC 5-axis clamp covers a wide range of workpieces. - Gripp jaws for machining unmachined parts- Smooth jaws for machining finished parts- Pendulum jaws (compensating movement ±25°),- Pull-down jaws (clamping at precise angles)- Stör contour-free small part clampingVarious construction höTo avoid unnecessarily restricting the valuable machine traverse path during contour-free 5-axis machining, the HEC 5-axis clamp is available as standard in three different heights (150mm and 180mm).

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Power-Grip is a modular zero-point clamping system for all commonmachining processes.Workpieces, clamping devices and fixtures can be clamped with a highprecision of 0.002 mm repeatability.Thanks to its high process reliability, Power-Grip can be automated at any time.It can be used throughout, whether you are measuring, milling, grinding oreroding.With the different stitch sizes of, for example, 160 mm, 200 mm and 240 mm,you can realize all your technical requirementsplayfully with the system Power-Grip.With Power-Grip, your fixtures are no longer tied to individual machines.Once set up, workpieces can be removed and replaced at any time.Even if you need to produce something else very quickly in the meantime,... Power-Grip does not lose the zero point.Power-Grip fügt itself into each – also automated – production processproblem-free and makes your production exactly as flexible as youwish.Important information über our zero point clamping systemsCleaning and maintenanceUnlike zero point clamping systems with clamping spigots, POWERGRIP has no clamping mechanism located inside.The external clamping mechanism of POWER GRIP can be cleaned within the shortest time from the outside freely accessible and without complete disassembly and without zero point loss.Thereby there are no contamination problems in the clamping mechanism,which can lead to inaccuracies, disturbances, wear; and ultimately tostandstill of the machines.Highest accuracyPOWER GRIP offers a repeatability of +/- 0.002mm anda system accuracy of less than 0.005mmacross the entire clamping system.Absolutely backlash- and wear-free centering withWarm expansion compensation (HSK principle) on all clamping unitsthrough axially resilient centering lipsPOWER GRIP guarantees the highest accuracy and stability due to the backlash-free centering on allclamping units;chste accuracy and stability through axial springcentring lips, thereby no inaccuracies, wear, play, vibrations or resonance fields can occur.Positioning to the clamping system centerPOWER GRIP halves the physical errors due to thermalchanges compared to all clamping systems with reference, sword andfeed pins by positioning to the pallet center.In 5-axis machining, the zero point of the pallets always remains in themachine table or pallet center.Large pre-centeringPOWER GRIP has large pre-centering over the convexball head. This means that no damage to reference surfaces is possible whenstamping the clamping systems, e.g. due to protruding clamping spigotsmay occur.Pallet lift-off functionPOWER GRIP always has a pallet lift-off function. Due to theautomatic lifting of the pallets by approx. 2.5mm when the systemis lowered, damage to reference surfaces when changing the palletsis absolutely avoided. Only during the clamping process do allreference surfaces come into contact with each other.Z-surface cleaningPOWER GRIP always has Z-surface cleaning. This means that thereference surfaces are cleaned with every pallet change, which is important for highaccuracy, process reliability and service life, as well as for use withautomation.Hardened and rust-resistant reference surfaces on both sidesThe hardened and rust-resistant reference surfaces of POWER GRIPboth on the clamping system and in the interchangeable pallets guarantee avery high level of precision, service life and process reliability.This means that POWER GRIP is virtually wear-free and can beautomated at any time.Process-safe use with automationThanks to hardened, rust-resistant reference surfaces both in the pallet andalso in the pallet carrier, as well as the possibility of monitoring byplant control, POWER GRIP can be automated at any time.Absolute throughput as well as modularity and flexibilityPOWER GRIP can be used in almost all manufacturing processes, e.g. 3-and 5-axis milling, EDM and wire EDM, measuring, grinding, lasering andturning. The modularity of the clamping systems makes it very easy to adapt them to theworkpiece sizes and to existing and new machines.The entire clamping system is made of rust-resistant materialPOWER GRIP is completely rust-resistant. This guarantees POWER GRIPa very high accuracy and durability.Clamping forcePOWER GRIP clamps per centering unit with a clamping force from 17,000Nupwards. Translated with DeepL